7.14.2016

Demand for industrial space is sharply increasing in most US urban areas and supply is not keeping up.

“The good economy and the change in distribution logistics has led to an increased demand,” said Jeffrey Havsy, CBRE’s chief economist in the Americas. “Now it’s more about having the right products near the customer, and that means more points of distribution rather than a single point of distribution.”

For example, in the ecommerce hot zone of greater Los Angeles CBRE reports that vacancy rates for warehouse-like space is at an all time low of 1.1 percent. Nearly forty percent of all new space under construction is pre-leased.

Part of the problem with supply meeting demand relates to construction capacity -- including available and appropriate real-estate close in to dense and affluent residential areas. '

A related CBRE report concludes, "The supply chain is where real estate and logistics intersect and companies are rethinking how and where to strategically locate their distribution and fulfillment facilities."

7.12.2016


A helpful distillation of unfolding reality from a much longer piece in today's Wall Street Journal:
The transformation of US retail malls, "highlights the way e-commerce has fractured retail logistics, with demand to deliver truckloads of goods to outlets giving way to more nimble distribution of lighter loads to smaller storefronts and distribution centers. The challenge for shipping providers is making those sorts of deliveries with the efficiency that comes with bigger loads for big clients."
Implicit in efficiency, but worth making explicit: And at a sustainable financial margin.

Decentralization and diversification of retail networks should produce a more resilient system than the hub-and-spoke model that has often been the goal (if not the operating reality) for the last generation.  At least this seems likely where there is sufficient demand volume to achieve sustainable revenue on thin margins.

One example: Reston Town Center in wealthy Fairfax County, Virginia. See map and store directory above. (I apologize for the fuzzy quality, it is the best I could find.)This is a major retail destination -- sans any Department Store.  Consider the proportion of restaurants and entertainment compared to other retail.  Busy, busy, busy.  According to the property manager, RTC has "Four million square feet of office space has a remarkable vacancy rate of less than one percent. Plus, its office space rents for $20 more per square foot than office developments only blocks away."  The retail mix is key to this success.  This mix reflects demand-pull of affluent residents.

Where population or cash (or both) are less abundant, it seems to me we are likely to see increasing supply network centralization and "optimization" (less diversity), in order to justify any investment of capital.

7.11.2016

Tomorrow -- July 12 -- starts a now five day "celebration" of Amazon's Prime Day.  This is the company's effort to create online buzz and buying behavior analogous to the offline Black Friday start of the Christmas buying season... loosely associated with Amazon's founding date.

Once again joining the party -- with all the enthusiasm of a jealous, older half-sibling -- Walmart has announced its own set of Prime Day benefits.

Basically it's the oldest of marketing ploys, offering -- or at least implying -- deep discounts to drive traffic and thereby generate market interest, a predisposition to consume, and set the stage for purchases beyond the discounted items.  Offer a turkey for $5 and depend on customers to buy the rest of their Thanksgiving menu while they are in the store.

Prime Day discounts are only available to those who have paid a $99 annual subscription that guarantees two-day shipping for no additional cost... yet another tool for prompting a predisposition to purchase.  (The more I buy, the more I justify that subscription expense. Human psychology is predictable, but not always "rational" in the usual academic meaning of the term.)

According to Amazon and Money Magazine, last year's first stab at Prime Day exceeded expectations:
Eighteen percent more orders placed worldwide on its "Prime Day" than on last year's (2014) Black Friday, which was the biggest ever. 
The online retailer also said it got more new Prime subscribers for the Wednesday sale than any other day in the company's 20-year history. 
"Customers ordered 34.4 million items across Prime-eligible countries, breaking all Black Friday records with 398 items ordered per second," Amazon said. "Prime Day was also a great savings day -- members globally saved millions on deals. Customers ordered hundreds of thousands of Amazon devices -- making it the largest device sales day ever worldwide."
With all of this organized around the promise of "free" shipping, the supply chain implications are enormous.

Karl Siebrecht argues that the only effective way of competing with Amazon is to reconceive -- and more to the point, re-build -- distribution networks to focus on satisfying customer demand as the primus inter pares of goals. This often involves decentralization and diversification: reversing mainstream thinking of the last thirty-some years.

UPDATE:  Amazon says Prime Day purchases were up sixty percent over last year. AdAge reports that several other retailers saw same day online traffic triple or more.

7.07.2016


Honeywell is a Fortune 100 company founded in 1927, its current form is the product of a late 20th Century acquisition by Allied-Signal, itself a 1985 merger of firms with roots reaching back to the late 19th Century.  

Honeywell usually has annual operating revenue of more or less $40 billion and a healthy profit margin.  A going concern for sure.

Automation and Control Systems (ACS) is one of three Honeywell Strategic Business Units and is an increasingly prominent player in supply chain visualization and management tools.  According to DC Velocity, Honeywell:
will acquire material handling automation provider Intelligrated Systems Inc. from its private equity owner for $1.5 billion, triggering a second wave of consolidation in the material-handling sector just two weeks after rival systems integrator Dematic Corp. was sold.
With the two largest U.S.-based material handling suppliers trading hands within a month, the changes show a rush by automation providers to stay ahead of fast-growing demand for e-commerce and home delivery. 
Germany's Kion Group AG acquired Atlanta-based systems integrator Dematic Corp. for $2.1 billion on June 21, in a effort to extend its core businesses of forklifts beyond basic warehouse technology into the broader world of logistics systems integration...
Intelligrated's warehouse execution system (WES) software and order fulfillment technologies will complement Honeywell's product lines in mobile computers, scanning and auto-identification, and voice automation technology, the Morris Plains, N.J.-based industrial and technology giant said in its statement.
In the 1920's and 30's Honeywell became a major company -- and a household brand -- by innovation and  development of thermostats.  For the first time environmental signals were effectively processed to automatically direct the output of heating systems.  The company is now putting together systems to gather and apply pull-signals to automatically manage the output of supply chains.

7.02.2016

In terms of digital pull-signals, does it surprise that, according to Market Watch, Starbucks "had $1.2 billion loaded onto Starbucks cards and the Starbucks mobile app as of the first quarter of 2016?"

The Starbucks figure exceeds the deposits at many financial institutions, including California Republic Bancorp ($1.01 billion), Mercantile Bank Corp. ($680 million) and Discover Financial Services ($470 million).

It shouldn't have, but it surprised me.

7.01.2016


Amazon is starting to offer its own line of private label groceries.  According to CNET:
The e-commerce giant has quietly launched its first-ever private-label foods on its website, now selling Happy Belly coffee and Mama Bear baby food. A company spokesperson confirmed that both products are made by Amazon and went on sale in the past few days. The products are only available to Amazon Prime members in the US.
Certainly these are just baby steps into the huge private label marketplace, but it signals strategic intention.

The move comes at the same time that Walmart is doubling down on a program directly competitive with Amazon Prime.  According to the company:
A free 30-day trial of ShippingPass, which gives you unlimited two-day shipping. If you already have ShippingPass, there’s also good news -- we’re going to give you an extra month for free, so look out for an email. ShippingPass is about half the price of similar programs out there at just $49 a year
Amazon's "similar program" is priced at $99 per year.  In the spirit of the Fourth of July holiday, Walmart is inviting customers to declare independence from "others". Worth remembering the Declaration of Independence was adopted in 1776.  The War of Independence ended in 1783.  In 1812 the Brits occupied Washington DC and set fire to the White House.

And don't neglect Kroger's Checklist program.  If Amazon is King George, maybe Walmart is Benjamin Franklin and Kroger is Sam Adams.

We're still in the early years of the revolution.

6.29.2016

Great quote in the June 28 WSJ.  Under increasing financial pressure to optimize inventory, Tom Shortt, Home Depot's Senior Vice President for Supply Chain said: "Get comfortable with days of inventory, not weeks."  Online buying habits and speedy fulfillment capabilty also allows big retailers to consolidate -- and shrink  -- stock for many products at the distribution level rather than across their retail network.

6.28.2016


UPC and related technologies were originally conceived to support inventory tracking.  They have unveiled consumer behavior... for those willing to gently lift the veil.

Sundip Naik, vice president of supply chain, innovation and digital services at Capgemini, recently made this case to WWD:
It is ironic that technologies, to listen to digital customer sentiment, have never been so capable and full of opportunity, yet only a small percentage of companies are investing in these systems. 
Today, creating and maintaining a customer-centric supply chain is possible, but it requires the investment in listening technologies and building cross-functional teams to use the data. Data can also be leveraged in multiple facets to inform the planning process. Below are some key areas retailers should consider where data can be leveraged to help planning and process:
  • Merchandising Planning: Analytics around customer behavior, market basket analysis, shopping cart analysis, cohort analysis and local purchase behavior analysis
  • Assortment Planning: Consumes additional analytics around social listening, CRM and location in conjunction with merchandising and forecasting data
  • Forecasting: Utilizes analytics around social, e-commerce, POS and market segmentation; Forecasting analytics can also provide early warning on products that are selling too fast and can provide obsolescence visibility
  • Replenishment: Employs data to inform loss sales, percentage of orders fulfilled on time and real-time visibility of in-transit inventory using technologies such as GPS/RFID
Fundamental to making this shift is a matter of worldview. Does the "supply chain professional" focus on the chain... or does the "supply and demand executive" look at balancing relationships between push and pull... or does the "curator of demand" concentrate on serving constantly shifting flows?  Is it a canal you own and operate or a white water stream you are rafting? Control or creation? 

6.26.2016


On June 26 forty-two years ago the first retail product with a Universal Product Code was sold.  The immediate consequences were modest and actually increased marginal costs across the supply chain.

By the 1990s UPC and related processes had informed a stream-lining of logistics that substantially reduced distribution costs among leading competitors.

In the last decade these tracking technologies have transformed commerce by facilitating the capture and communication of increasingly granular expressions of demand... and the revolution is really just beginning.

The intersection of tracking buying behavior with online -- and especially mobile -- retail creates the potential for mass customization of production, distribution, and delivery that will drive competition for the next generation.

Sears and Roebuck claimed the potential of telegraph and railway. Sam Walton recognized the potential of Interstate Highways and UPC-driven supply chains. Jeff Bezos is battling with Sam's successors and others to own digital demand.

Data streams from consumer behavior -- facilitated by UPC-related technologies -- now allow designers, manufacturers, and retailers to "hear" and target demand as never before.  Most are not listening.  These will die.  Those who listen are more likely to continue competing, even as the digital domain dramatically increases its decibel level.

6.24.2016


Earlier today I provided a colleague with information on the 2016 Allianz Risk Barometer and realized that somehow I failed to link 6/26 to this year's version when it was released early this year.  Worth correcting now. Once again at the top of the risk continuum:
The impact of business interruption (incl. supply chain disruption), market developments (volatility, intensified competition and market stagnation)and cyber incidents are the major risks occupying the attention of companies at the start of 2016, according to the fifth annual Allianz Risk Barometer, which surveys over 800 risk managers and corporate insurance experts from more than 40 countries.
Many of the other risks queried against -- fire, cyberattack, natural disasters -- are experienced as supply chain disruption.

6.22.2016


Writing in Modern Materials Handling, Bridget McCrea suggests that the demands of ecommerce are pushing major changes in processes, technology, and expectations related to the "last mile."

In the last thirty years line haul costs have fallen fast and far as a proportion of total costs.  In the next ten years last mile delivery will almost certainly follow.

6.21.2016

The Council of Supply Chain Management Professionals (CSCMP) has released its 2016 State of Logistics Report.  According to Jeff Berman, writing at Logistics Management:
Among the report’s key conclusions is the logistics industry is entering a new era. The report predicts over the next decade, the logistics industry will face “disruptive forces,” including technology and operational constraints that threaten to fundamentally change the rules of the game. 
It may already be starting. Motor carriers are experiencing rate weaknesses, especially in the $278 billion truckload market, as temporary overcapacity has given shippers some pricing power. The report concluded that TL rates and demand for transportation are “soft, and continue to fall.” 
While this is occurring, the TL sector copes with nearly 100 percent driver turnover as the truck driver shortage continues. “Despite softening demand and slower rates, competition for drivers remains intense,” the report concludes. 
There are bright spots for asset providers, however. The $82.2 billion parcel and express sector, fueled by double-digit growth in B2C online commerce, continues to grow. Its main drivers are the “explosion” of B2C e-commerce and omni-channel retail, the report says.
The revolution in ecommerce depends on agile, adaptable, affordable surface transportation. Even as ecommerce explodes, many traditional delivery mechanisms are taking-water.  Because the traditional Truck Load providers are being replaced by non-traditional alternatives?  Because parcel delivery is the ecommerce center of gravity? Because LTL is rising? Because inventory costs are creeping up. Because speed-to-market is becoming more important than cost-saving?  Because [insert your best guess]?

6.17.2016


Journal of Commerce reports on how the shipping industry is not adapting to the new demands of ecommerce.
The main challenge is in communications, he said. “Vendors are trying to get product from the port faster, but the communications layer is broken. They’re using a lot of work-arounds,” he said. For example, building inventory stockpiles inland and shuttling freight to stores. 
“They’re doing that because they can’t guarantee they’ll meet a must-arrive-by deadline,” McCandless said. The blind spot on inbound freight can be quite big. “We’re working with one large U.S. retailer that has a 30 percent black hole on inbound tracking,” McCandless said. 
Where are the communications connections broken? Pick your location. The transfer of a container from ship to shore is one data problem point: When will a container be unloaded, where will it be stacked and when can it be pulled by a drayage operator?
As a shipment heads inland, how are dray deliveries scheduled? Are shippers notified when a container has been deconsolidated and when a truckload or intermodal shipment has been dispatched? How are landside shipments tracked in-transit? How are delivery appointments scheduled at inland distribution centers? Are shippers alerted when a less-than-truckload shipment is dispatched to a store or factory? How is data transferred for last-mile deliveries?
 
...“The industry needs to fundamentally rethink how it does business and not just try to out-Amazon Amazon,” said Richard Metzler, chief marketing officer at uShip, an online transportation marketplace. “All the retailers are struggling to figure out what to do against Amazon. There’s too much inventory from a cost and service point of view. It has to change.”
The article gives especially helpful attention to the tendency to assume that effective information-sharing requires something akin to Electronic Data Interchange (EDI).  More often all that's needed to facilitate hand-offs across demand and supply networks are a set of thin Application Program Interfaces (APIs).  EDI requires the intimacy -- and complications -- of sex.  API is more like a friendly kiss.

6.16.2016


US ecommerce sales growth year-over-year provided by Internet Retailer

A recent DCVelocity story offers a very helpful overview of how ecommerce is reshaping Distribution Centers.  According to the authors:
Customer expectations and competition from e-commerce are driving widespread changes to warehousing and distribution operations. Direct-to-consumer growth is not only affecting retailers, but also manufacturers, wholesalers, and 3PLs. Warehouses and warehouse fulfillment operations are increasingly playing a greater role in commerce due to disintermediation and a reduction in retail sales through stores. On top of that, the relationship between retailers and upstream partners is changing, as wholesalers have increased their presence in retail and retailers have pushed direct-to-consumer responsibilities back onto their suppliers. As a result, warehouse footprints are expanding, responsiveness and adaptability have become more important, parcel shipping has grown, and labor efficiency remains as important as ever.
The authors make the case that many of the efficiencies supporting the last generation's supply-and-demand networks are counter-productive to the speed and specificity of ecommerce.  We may be making a turn from pallets to pieces.

6.14.2016

When Jeff Bezos suggested Amazon would begin delivery-by-drone, some perceived a Machivellian effort to distract competitors with an ecommerce "space race".

But according to the Xinhua news agency;
Chinese online retailer JD.com has begun using drones for deliveries in the countryside of east China's Jiangsu Province. 
The service around Suqian City, hometown of JD.com's founder Liu Qiangdong, can more than halve the cost of delivery to less than 0.5 yuan (7.6 U.S. cents) per parcel, said Xiao Jun, vice president of JD.com. 
At a delivery depot in Suqian's Caoji township, two drones are capable of handling 200 parcels a day. The drones can each carry 10 to 15 kg of weight and fly 15 to 20 km at a speed of up to 54 km per hour, said Xiao. 
They can automatically load and unload goods and operate in moderate rain and wind with a speed of up to 38.5 km per hour.
Meanwhile Walmart is getting lots of positive attention for its plans to use drones to speed-up Distribution Center operations.  According to The Street:
Walmart appears to be taking the sensible route when it comes to integrating drone technology into its business operations. For one thing, the company plans to use only remote-controlled flyers, rather than self-autonomous. The first application for drone technology will be in taking inventory. It takes Walmart warehouse workers about one month to check what goods need to be restocked, according to Reuters.Using a frame rate of 30 per second, drone-mounted cameras will be able to accomplish this in a fraction of the time.
Amazon is reportedly looking to test use of drones for home delivery in Ireland.  Several tests are also underway to use drone delivery in disaster situations.

June 21 Update: New US regulations continue to restrict the use of drones for ecommerce deliveries.

6.13.2016


The June 3 Walmart annual meeting spawned numerous news stories, features, and analyses on the giant retailer's competition with Amazon. This competition can be abstracted to encompass issues beyond the two players: virtual inventory versus customer-facing stock, digital space vs physical space, even between saving money or saving time.

As this blog has noted previously, it is certainly a competition related to how and by whom and from where demand is expressed.

But what all of these diverse angles on the competition share is a dependence on supply chain velocity, as in speed and direction and, I add, depth.  "Owning" demand is only meaningful to the extent demand can be effectively supplied.  Speed without precision targeting -- in terms of time and space -- is a waste of energy.  Careful curators can claim narrow niches, but mass customization requires more choice, not less.

On June 4 The Economist offered this overview:
Rather than driving to a big box, many Americans are shopping online instead. American e-commerce accounted for 10.4% of retail sales last year, up from 9.3% in 2014, according to Morgan Stanley, a bank. Amazon is the force behind this, with sales in North America rising by nearly 30% in 2015. The choice for bricks-and-mortar retailers is clear: evolve or decline. 
Amid this tumult Walmart remains a titan. It is not just the world’s biggest retailer but also its largest private employer and company, measured by revenue. Last year it raked in $482 billion. Walmart’s empire is global, but America is its particular dominion, accounting for three-quarters of its sales. And on home turf Walmart still towers above Amazon, accounting for 10.6% of America’s retail sales, more than twice Amazon’s share, according to Cowen, a financial-services firm.
Yet Amazon is still growing fast, and Walmart may be past its peak. In 2009 Walmart commanded 11.6% of American retail sales. By 2018 Cowen reckons its share will be stuck at 10.6%, whereas Amazon’s will have jumped.
Strategically -- perhaps culturally -- the long-time focus at Walmart has been supply chain efficiency to achieve price advantage. Walmart also began and continues as a mostly non-urban enterprise.

The origin of Amazon was a bit (but only a bit) less focused on price while very intent on convenience.  It was born mostly agnostic in terms of urban vs. non-urban, but in practice is especially favored by younger, more affluent, and more urban demographics.

Each enterprise started life by disrupting non-perishables:  Amazon with books, Walmart with clothing.  But in 1987-1988 Walmart entered the grocery sector.  Its success in grocery -- surprising many and confounding most grocery leaders -- revolutionized the US sector and set the foundation for the behemoth Walmart has since become.

I perceive that the real battle between Amazon and Walmart is just beginning and will likely be decided in terms of how each claims and protects grocery market share over the next ten years.

At its annual meeting Walmart announced it is, "partnering with Uber, Lyft and Deliv to begin testing last-mile grocery delivery services. Walmart expects to start the pilot program within the next two weeks in Denver and one additional, unspecified market. This is on top of a smaller pilot program in Miami between Sam's Club and Deliv, which started in March. That said, it's clear Walmart has figured out how it can leverage its massive brick-and-mortar footprint -- where 75 percent of the U.S. population lives within five miles of a Walmart store -- to bring down costs and expand online grocery services more rapidly than the rest."

By reconceiving Walmart Supercenters as ecommerce cross-docks, the retailer could offer much higher velocity grocery services without anything close to the same capital costs that will be necessary for Amazon or other new grocery sector entrants. By partnering with innovative transportation partners,Walmart can forward deploy its preexisting supply chain investments for a whole new customer base.  That's a big head start.

It does not solve some serious marketing problems.  It does not solve potential SKU proliferation problems.  It will not happen overnight or without headaches.  But if the existing Walmart supply chain can be adapted to effective on-demand delivery, this will complicate market entry for others and support Walmart's ability to extend ecommerce advantages beyond grocery.

Last fall Neil Ashe, Walmart's head of global ecommerce, told financial analysts, “Online retail is hard, grocery retail is really hard, so online grocery is of course really, really hard. We are uniquely positioned in this space, we've 15 years of experience from the U.K. and experience now over the last couple in the U.S.,” he said. “We know how to execute this and we have got the physical footprint to make it work.”

5.29.2016

The last ten weeks have -- obviously -- taken me away from this blog. I did, however, continue to read, collect links, and try to think (at least a bit).  Following are a few highlights of what caught my attention over this period:

On May 20, FM Global, the insurance company, released the 2016 update of the well-regarded Global Resilience Index that gives particular attention to supply chains.  According to the update:
Supply chain resilience is vital to robust business performance. Threats to resilience—such as depressed oil prices, natural catastrophes and the spread of terrorism—are keeping financial executives around the world up at night.

In an interview with FEI Daily, the CFO of FM Global offered the following judgment:
FEI Daily: What can be done to mitigate risk when it comes to selecting suppliers and siting facilities? 
Jeff Burchill: The first step is to understand the supply chain risk inherent to the region you’re looking at. That’s what the Resilience Index helps you do. Conducting all that research yourself without a tool like the Index would be a tremendous undertaking for any individual. However, regardless of how you gather the information, such data helps you be more prudent as you go about making supply chain decisions. For example, we see a lot of executives wringing costs from their supply chains and making them lean – often too lean. When you’re too lean, especially in a high-risk region, your supply chain can get brittle and prone to disruption. For example, tight production supply chains were blamed for Toyota’s shutdown after the April earthquakes in Japan. 
So to mitigate risk, look at every link in your supply chain, how likely it is to break, how much money your company would lose if it did, and your options for avoiding disruption.
***

Chartered Institute for Procurement and Supply (CIPS) working with Dun & Bradstreet has also developed a quarterly global supply chain risk index.  In their report on the final quarter of 2015, the researchers found -- among much more -- that, "In China, risk is related to regions where industry has considerable over-capacity and local governments have propped up employment through their influence over local banks, raising both the risk of corporate defaults in the longer term, and higher credit risk."  This macro-factor can obviously have a whole host of micro implications.

***

Seismic activity in southeastern Japan during the middle and second half of April caused death and destruction. According to Reuters, "Factories for major manufacturers including Toyota, Sony and Honda were closed, disrupting supply chains around the country."

Since the March 2011 Triple Disaster most Japanese manufacturers have given increased attention to operational resilience.  Despite this, several of the best were hit hard by the April earthquake.  Writing in Forbes, Jonathan Webb explains that Toyota, "suspended production in 26 out of 30 production lines in Japan as inward components ceased to flow from wounded suppliers. 80,000 units have been impacted. The cost of the current quake could reduce operating profit by 30 billion yen ($277 million)."

On April 22 General Motors announced that it was "taking proactive steps to mitigate a part supply issue and is adjusting production schedules at four of its North American assembly facilities. The manufacturing operations at the following GM North America assembly facilities are currently expected to be down for two weeks beginning April 25, 2016: Spring Hill, Tennessee.; Oshawa Flex Assembly, Canada; Lordstown, Ohio; and Fairfax, Kansas."

The supply chain effects of the earthquake were still being experience in late May. Several component manufacturers did not expect to return to full production until late June or July.

***

A few weeks before the earthquakes GT Nexus and YouGov released the results of a December survey that found: 
  • 40% of manufacturers have been impacted by a supply chain disruption in the last 12 months
  • 27% said keeping up with customer demands is their number one supply chain challenge
  • 12% said their primary challenge is dealing with the high level of risk in global markets
  • 11% said having a globally dispersed network of partners is their top challenge
The report's authors also found and argue: "Despite such high levels of risk and uncertainty, it was surprising to find that only 24% of respondents currently have a Chief Supply Chain Officer in place. That leaves 76% without a strategic leader and visionary at the helm. Lack of a C-level leader limits innovation and strategic transformational initiatives."

***

Yet another angle on global supply chain risk is offered by BSI, once upon a time the British Standards Institution.  Their spring update calls-out the biggest threats to the global supply chain as:
  • Global cargo theft cost estimated to grow by a further $1 billion in 2016, with increased concerns in China, Germany, India, Mexico, South Africa, and United States
  • Continued tensions in South China Sea predicted to lead to further protests and disruptions
  • On-going conflict in Syria will continue to impact supply chains including the migrant crisis will continue to lead to port disruptions and European Union/Schengen border controls predicted to have far-reaching impact.
  • ISIS is predicted to remain a significant threat to disrupt supply chains
  • Labour unrest in China is predicted to persist, as a slowdown in the Chinese economy continues and more jobs move to neighbouring countries.
  • Weather disruptions e.g. La Nina phenomenon
  • Global health crises e.g. Zika and Ebola.
As the increasing number of supply chain risk products suggest, the hidden costs of network disruptions are not as hidden as just a few years ago.

3.22.2016

Geekwire is reporting:
Amazon filed suit Monday against a 16-year veteran of the company, Arthur Valdez, alleging that his new job as a high-ranking supply chain and logistics executive at Target Corp. violates the terms of the non-competition agreement that he signed as part of his Amazon employment. 
The suit, filed a week before Valdez is scheduled to start his new job, alleges that he “cannot lead Target’s supply chain operations without referencing confidential information learned and developed by him at Amazon to drive superior performance in exactly the same areas.”
Amazon claims that Valdez has already started spilling the beans to Target executives, in the process of interviewing with the rival retail company.
Amazon is asking the court to enforce a provision of the non-compete agreement requiring an 18-month “time out” before employees such as Valdez can work in comparable positions for competing companies. These non-compete clauses have long been a standard part of Amazon employment agreements. Valdez first signed his agreement in 1999, when he joined Amazon, the company says in its complaint.
Here's a copy of the Amazon complaint filed in King County, Washington Court.

3.18.2016

Fred Smith, founder and CEO of Federal Express, knows about -- even personifies -- disruptive innovation. So his comments during a March 16 call with financial analysts received considerable attention.  According to the Memphis Daily News:
Smith said the industry disruption discussed since Amazon announced plans to lease 20 Boeing 767 planes from Air Transport Services Group has been “fueled by fantastical articles … and reports which are devoid of in-depth knowledge of logistics systems and the markets FedEx serves,” Smith said, emphasizing that he specifically chose the term “fantastical.” Smith also said he doesn’t see the big three of e-commerce shipping – FedEx, UPS and the U.S. Postal Service – changing. “It is highly likely these entities will remain primary carriers for e-commerce shipments in the U.S. for the foreseeable future,” Smith added.
(Fantastical or not, here's a recent report on Amazon's expanding in-house operations.)

Smith actually never uttered the word Amazon.  But his meaning was clear enough.  It was also clear that Fedex was signaling whoever would listen that its own strategy is not keen on loss-leading behavior.

In an interview with the Wall Street Journal related to Wednesday's quarterly results, Smith said: "There’s an enormous interest in people having things delivered to themselves. It does not change, one iota, the input costs of the delivery."
One way that FedEx intends to boost its e-commerce returns is by increasing fees attached to the growing number of large shipments such as kayaks and other items that don’t fit into its ground network. 
Mr. Smith blamed some of the trend in low-cost e-commerce expectations on the U.S. Postal Service, which it and other delivery companies, including UPS and Amazon, use to deliver packages the most expensive leg of the trip—to resident’s doors. 
“The postal service’s rates, which are the primary driver of e-commerce…they’re going to have to go up as mail service goes down,” Mr. Smith said.
According to several reports Amazon does not constitute more than three percent of revenue for Federal Express.

3.11.2016


Inditex SA -- owner of Zara and the world's largest clothing retailer -- has once again posted impressive gains.  It has also announced plans to slow new store launches and focus more on online.

According to the company:
Inditex Group's net sales increased by 15.4% in FY15 (1 February 2015 - 31 January 2016) to €20.90 billion, underpinned by growth in all of the Group's geographic regions. Sales growth in local currencies reached 15%. Net profit was €2.88 billion, up 15% from FY14. Meanwhile EBITDA registered growth of 15% to €4.70 billion. Like-for-like sales growth was 8.5%, on top of 5% growth in FY14, with positive growth in all geographies and across all the formats.
Despite the continuing recession in much of Europe, the slowdown (or worse) in China and other BRIC-like economies, and uneven growth in the United States.

According to Bloomberg:
Since Inditex’s 2001 initial public offering, the retailer has boosted its sales more than sixfold through aggressive expansion of its eight chains. Two-thirds of its 7,000 stores have been opened or revamped in the last three years.
But the company is applying the brakes to more bricks-and-mortar.  Several new stores -- including massive brand-focusing flagship stores -- will continue to open. Others will open for the first time in selected emerging markets.  But the company perceives it has sufficient physical presence in existing markets to support strong online growth. Zara promotes both in-store pick-up and return on its products purchased online.

Zara does not usually report online sales separate from other retail. But on March 9 the company reported, "The Group will complete its online presence in all the European Union markets in April when its online sales platform goes live in Slovenia, Malta and the Baltic States. Meanwhile, the Group is planning to launch in five new markets with physical stores in 2016 (New Zealand, Vietnam, Nicaragua, Paraguay and Aruba)."  This means that across several brands, the company now has customized online platforms operating in 29 national markets.

Inditex is famous for its well-integrated and agile supply chain.  The company was a relative late-comer to online, but the "fast-fashion" functionality of its supply chain is especially well-suited to online consumer preferences.

According to its most recent quarterly report, Inditex has steadily rolled out radio frequency identification technology (RFID) to improve stock management across its store base. At year-end FY2015, this technology was up and running in 1,542 stores in 64 markets and had been fully implemented in 48 of these countries. By the end of 2016, the Group plans to have installed this technology throughout Zara's more than 2,000 stores.

3.08.2016


ProPublica looks at the impact on chemical and energy supply chains in case a major hurricane pulverizes the Houston area. One quick excerpt: "Beyond the pain a scenario like Mighty Ike would inflict locally, a storm that cripples the region could also deeply damage the U.S. economy and even national security. The 10 refineries that line the Ship Channel produce about 27 percent of the nation’s gasoline and about 60 percent of its aviation fuel."

3.04.2016

Fortune magazine focuses on the optimization -- or sometimes rationalization -- strategy being adopted by Target and others:
The discount retailer, the third largest U.S. store chain, is deploying workers to pore through the many categories of products its sells to see how many different formats and pack sizes of products like bottled water or soap it really needs to stock in its stores. 
For Target Chief Executive Brian Cornell, it’s a matter of being more efficient in what are staples for the retailer so it can focus more on categories it has made a priority, like wellness, stylish home goods, apparel, and baby products... 
The store will start by removing some items at one location, and then roll out to other stores in its 1,800-store fleet if it doesn’t face customer feedback. “We are not taking a blunt instrument approach to this,” Cornell said. 
The efforts mirror those of Walmart WMT 1.65% which has also grappled with out-of-stocks and wants to reduce the expense and time of having workers constantly restock shelves. By October, Walmart had eliminated about 15% of its assortment by doing things like offering a ranch dressing in one size rather than six, the Wall Street Journalreported at the time. 
Many consumer and packaged goods companies seem to have been expecting this development. Former Procter & Gamble CEO A.G. Lafley told fellow industry leaders last June that consumers are put off by too much choice.

3.03.2016

Target is giving significant attention to supply chain strategy, operational fixes and optimization. Their March 2 Financial Analyst Community Meeting was replete with a variety of presentations.

I heard a management team being honest with itself and with the financial community... a bit less common than might be hoped.

What they discussed-aloud is similar to the issues a wide variety of retailers are facing.

Here are some excerpts:
We expect to invest $2 billion to $2.5 billion in capital expenditures per year, focused on technology, supply chain investments to modernize our operations and to support flexible fulfillment... 
Over time, we've been adding stress and complexity to systems that frankly were built for another time to keep pace with our changing guests, to consistently deliver what our guests expect and position Target for the future, we must zero in on critical pieces -- supply chain, stores, technology -- and put our guests at the center of all of it. 
For 50 years, we were working off a pretty linear system. It started by moving product from our vendor partners into distribution centers and then out to our stores. The whole system moved from the left-hand side of the page to the right. Today, the world couldn't be more different. Today, guests can still shop our stores to get the products they need and even pick up a few they didn't know they wanted. But they can also shop online and have the order delivered to their home...
We continue to send product to stores to support an in-store shopping experience. But we are also shipping directly to guests from stores, DCs, even vendors and we are sending products to stores for online order pickup. In fact, the number of Target.com orders our guests chose to pick upin stores grew by 60% in the past year, almost double our full-year digital sales growth. And sure, overall digital demand is growing, but this also reflects our guests' increasing desire for the convenience of picking up their orders in store, usually within the hour. 
All these changes are in the name of making sure we can deliver the products our guests want fast. In our stores, they are more important than ever. They've become showrooms, fulfillment centers and pick-up locations. And the people inside them are there to help. 
Sounds great, right? But here's the rub. We can't continue to add this kind of complexity without ensuring the foundation can support it. Earlier, you heard a little bit about our guest immersion experiences and I can tell you from my own guest conversations that Brian's summary was right on. Hearing from guests was both uplifting and humbling to realize how much they love us and how much work we still have to do to deliver the experience they expect... 
So in the past year, we've put a lot of thought into tackling these challenges and we found it doesn't necessarily require investing in new, but often entails using what we have, like systems and talent, more effectively to deliver a better experience to our guests. To reduce back-room inventory, we are redesigning shelf presentations to put even more product on the sales floor and surgically reducing the number of SKUs in particular categories. We are also optimizing case pack sizes to get down on the number of times our teams are touching a product.  
Imagine for a minute that a store receives 24 jars of peanut butter in a case, but the shelf only holds 18. So instead of being able to pull a case pack directly from a delivery truck to the sales floor, teams have to break open the package and store the extra six jars in the back room. And as soon as we sold through the shelf, they have to make an extra trip to the back to replenish. You don't need an advanced degree to see the math on that scenario is not good. Three times the touches and a huge drain on payroll productivity. So we are working with vendors to send case-pack sizes that match each product's rate of sale and allotted shelf space... 
When you talk to our guests, the number one pain point is that we are out of stock and when it's for an item we've promoted, it's a double whammy in disappointment. We've offered a great deal, they came to the store and when they got there, they couldn't buy what we said we would sell them. 
So we established an action team last summer that has been digging category by category into the root causes of persistent out-of-stock challenges and the results have been very positive. We finished 2015 with out-of-stocks 40% lower than the year before. And for a set of focus items we've designated in essentials, our out-of-stocks are better than we have ever measured. 
On top of that, those results came from process changes that are simple, repeatable and sustainable. So in many cases, we can apply the same fixes across the business. What we've done to reduce out-of-stocks in paper towels, for instance, is working for us in diapers, given they are both high frequency, large pack size products. The solutions we've started to put in place are helping to address some of the fundamental issues, but we've uncovered other parts of our operations that need more fundamental change. 
It was clear we needed a dedicated team that could focus on transforming our supply chain to lay the foundation for tomorrow without the burden of the all-consuming responsibility of running day-to-day operations. As a result, we carved out a small team last fall comprised of functional experts from across the organization and we asked Karl Bracken to head up this effort. He had led several parts of our supply chain and merchandising functions and set up our flexible fulfillment capabilities. 
After identifying a long list of work we could tackle, the team narrowed on a focused set of priorities that would have the biggest impact. For example, work is already underway to solve for the variability of when our products arrive in our distribution center. Some products arrive late, some products arrive early and in general, the windows we specify for our vendors are far too wide. That inconsistency upstream makes it harder to keep our stores in stock or provide tight shipping windows downstream.
There's much more, most of it applicable to any consumer-facing supply chain.

3.02.2016

In a new report on supply chain risk and resilience sponsored by DHL, the authors conclude:
Increased supply chain risks have been the major unintended consequence of two of the most significant business trends of recent decades: globalization and lean production. Driven by the quest for lower manufacturing costs or access to specialist capabilities, the increasing willingness of companies to source materials and components from around the world has greatly increased the potential points of supply chain weakness, especially as some key production sites are now located in regions more vulnerable to natural disasters.  
And supply chains have also increased their vulnerability. Short product life cycles and the desire to conserve working capital encourages companies to keep inventories and buffer stocks as low as possible. It’s an approach central to the Japanese philosophy of “just-intime.” When supply chains are running smoothly, this way of working has proved incredibly successful: cutting manufacturing costs, improving companies’ ability to respond to market shifts, and simplifying quality control. But when problems do occur, there is far less slack available, leaving companies with less time to react before the impact of problems reaches their customers. 

3.01.2016

Target has hired an Amazon alumnus to reform its supply chain.  According to the Wall Street Journal:
Target is racing to modernize its supply chain operations to handle all these jobs as it addresses problems that cropped up during the transition. In recent quarters, Target has struggled with inventory shortfalls as it tried to cater to online and in-store shoppers at the same time... 
To help address the new challenges, Target on Monday hired retail supply chain veteranArthur Valdez as its chief supply chain and logistics officer. Mr. Valdez, who spent 16 years at Seattle-based Amazon.com Inc., will join the retailer March 28. He is the most senior hire that Target has made from the online retailer, which formerly ran Target’s Web operations for a decade until 2011. 
He joins Target amid top-down reviews of its supply chain and a separate project designed to transform grocery operations, where there are even more problems to fix. The future look of its supply chain is expected to be one of the areas Target executives will discuss on Wednesday during an annual meeting with Wall Street analysts.

2.27.2016

The Economic Integration Group has produced an extensive analysis it calls the Distressed Communities Index (DCI).  The level of distress reflects seven measures:
  1. No High School Degree: Percent of the population 25 years and over without a high school degree
  2. Housing vacancy: Percent of habitable housing that is unoccupied, excluding properties that are for seasonal, recreational, or occasional use
  3. Adults not working: Share of the population 16 years and over that is not currently employed
  4. Poverty: Percent of population living under the poverty line
  5. Median income relative to state: Ratio of the geography’s median income to the state’s median income
  6. Change in employment: Percent change in the number of individuals employed between 2010 and 2013
  7. Change in business establishments: Percent change in the number of business establishments between 2010 and 2013
On the map above darker green reflects less distress, deeper red more distress.  It is interesting to compare this map with where Walmart has decided to close stores or where Amazon is concentrating its fulfillment centers.

Demand growth is likely in green areas while per capita declines are occurring in red zones.

2.19.2016

Walmart says it is making progress in forward deploying product to customer-facing rather than other shelves.  In a teleconference with investors and analysts, CEO Douglas McMillon said:
We continued to make progress in managing inventory. Overall inventory grew 0.9 percent, or approximately 25 percent the rate of total sales growth. Comp store inventory declined 2.9 percent, as we remained focused on cleaning up our backrooms and using processes such as CAP and top-stock to ensure better in-stocks for our customers. Inventory will remain a key focus area for us in this new fiscal year. 
The Wall Street Journal explains:
Wal-Mart has been trying to gain better control of its sprawling supply chain, in an effort to ensure more goods are put before consumers on store shelves, rather than gathering dust and racking up costs in warehouses. The latest numbers indicate the retailer is succeeding, though that may be small consolation if sales don’t pick up.

2.11.2016


Amazon long-ago labeled its supply nodes as "Fulfillment Centers" (not distribution centers).  As a matter of fundamental strategy Amazon is a demand fulfillment enterprise, not a producer or distributor of supply. The company seeks to "own" demand by providing consumers with an easy and seamless way to express demand that the firm will fulfill in a manner that increasingly causes consumers to simply neglect potential competitors.

Last summer my wife ordered a jar of ginger jam from a small English firm that sells through Amazon. The package arrived broken and dripping.  Before she had time to complain to the seller, Amazon asked about her "experience".  Amazon then facilitated the quick receipt of a -- much better wrapped -- replacement.  Demand was fulfilled, expectations (regarding Amazon) exceeded.

According to internal documents reviewed by Bloomberg, this attention to detail is part of an ambitious strategy to expand the "Fulfillment By Amazon (FBA) service, which provides storage, packing and shipping for independent merchants selling products on the company’s website."  By serving -- and mentoring -- these independent merchants the once-upon ideal of a Whole Earth catalog would not only be achieved but supported with easy payments, quality assurance, and rapid delivery.

While FBA is demand-facing, the supply-facing operation will be a new venture called “Global Supply Chain by Amazon." According to Bloomberg, "The new business will locate Amazon at the center of a logistics industry that involves not just shippers like FedEx and UPS but also legions of middlemen who handle cargo and paperwork associated with transnational trade. Amazon wants to bypass these brokers, amassing inventory from thousands of merchants around the world and then buying space on trucks, planes and ships at reduced rates. Merchants will be able to book cargo space online or via mobile devices, creating what Amazon described as a “one click-ship for seamless international trade and shipping.”

I still contend Amazon has every plan and intention to continue to use existing shippers.  But if GSCA is successful Amazon will have almost complete power to set shipping terms and convert systemic savings into an immense price advantage.

2.09.2016

In early January the Washington Post developed a very helpful analysis of how the recently announced closing of 154 Walmart stores in the United States relates to issues of population density and household income. Most store closures were concentrated where both factors are low. Here is one visual analysis. More detail is available by accessing the original story.


2.01.2016


In a 10-K filed for its fiscal year that closed December 31, Amazon -- for the first time -- identifies itself as a "transportation services provider".

Transportation costs are a major expense for Amazon and a significant source of revenue for UPS, FedEx, US Postal Service, and other delivery companies. 2015 the company spent more than $11.5 billion, a $2.8 billion increase over 2014 levels.

The SEC language has spurred further (well-informed) speculation that Amazon is targeting its current vendors -- especially UPS and FedEx as competitors. 

I'm not so sure.  Given the level -- and dynamism -- of demand in many growth-markets and the outer limits of any supply operation, I can more easily imagine Amazon developing its own multi-capable fleet even as it continues to engage several third-party providers.  This "all of the above" delivery strategy is fairly typical in the highest velocity markets.